![]() ![]() Once again wear your respirator, bondo gives off toxic fumes. ![]() By the way you will need a non-porous surface to mix the bondo on. To mix don't just stir it, fold it and smear it. You can make amazing life-sized pieces of armor such as: A full body Halo Armor Suit. Let me tell you it takes a lot of sanding, anyway to mix your bondo take a blob about the size of a golf ball and put a pea-sized amount of hardener and then mix. Pepakura is basically the art of paper craft folding. What I recommend is that you just do it the normal way which is covering in bondo and then sanding. Step 2: Pepakura Patterns and Foam The suit is made of foam and uses pepakura patterns First you are going to need pepakura patterns. I made mine out of PVC, wood and some old shoes. However there was one piece that I covered in cheesecloth and then in bondo, witch did seem to work well, but was rather unnecessary to do it like that, but since the piece was already covered in the cheesecloth I tried it. The completed costume, built to the scale I used, is 7ft tall. At first I like this because spackle is much easier to sand than bondo, but the problem is that spack cracks very easy, so I do not recommend this method. ![]() Then I covered the cheesecloth with spackle. I took layers of cheesecloth and glued them on by mixing glue and water and brushing it on. For this step I tried using a different method which really didn't work as well as I had hoped. 15. ![]()
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